Spouted Pouch Filler & Capper RS-4

Spouted Pouch Filler & Capper RS-4 can process four premade pouches at once based on a four-filler setup. This rotary pouch filling & capping machine can pack viscous & free flowing liquids even those containing particulates. Ideal for various liquid fill applications like edible oils, sauces, drinks, juices, alternate dairy and more. Non-edible applications include synthetic oils, liquid soaps, paint, shampoo, lotions, liquid detergents and more. Easy integration with piston fillers makes this machine a top choice for complete liquid packaging solutions.

To download the brochure or to receive the floor plans for the Spouted Pouch Filler & Capper RS-4, visit the ‘More Resources’ section below.

spout pouch filling and capping machine RS-4
80
pouches per
minute max.
20mL
min. fill
volume
2L
max. fill
volume

Equipment specifications are subject to change without notice. Check with our team for specifications based on your application.

Product Type

Liquid Icon White

Liquid

Parts + Services

We also proudly offer non-proprietary off the shelf parts for all of our machines and a wide variety of pre- and post- delivery services to all of our customers.

Spouted Pouch Filler & Capper RS-4

MACHINE
FEATURES

Bag style possibilities with this machine. Click on a desired bag style to learn more.

The Spouted Pouch Filler & Capper RS-4 boasts a range of features designed for efficiency, ease of use, and reliable performance:

•Up to 20 cycles/minute/filling head, total of 4 fillers.
• Possible speeds of up to 80 pouches/minute
• Easy tooling changeover for various sizes of pouches
• Easy pouch magazine load on an indexing conveyor
• Heavy-duty rotary indexer for precise placement of pouches on every cycle
• Automatic pick and placement of pouches in the rotary table
• Automatic discard of empty pouch magazine
Set of 4 ink jet print heads for ‘best before’ date printing
• Set of 4 independent capping heads with torque out capability
• Stainless Steel Eject Chutes for easy pouch collection
• Stainless Steel overall construction with continuous weld
• 10” enclosed HMI with easy menu interface for various operations
• (Omron / Allen Bradley) Motion Controller PLC for synchronous and smooth motion
• Click-to-order non-proprietary parts
• Set of 4 filling piston pumps with easy volume adjustments
• Servo-controlled filling station built with single axis robotics
• Pouch detection ‘No Pouch - No Fill’ capability

 

Enhance the functionality of your Spouted Pouch Filler & Capper RS-4 with these optional features:

  • Take away conveyor
  • Free flowing piston fillers​
  • Viscous Piston filler​
  • Gas flush

Ensure seamless integration into your production line with the Spouted Pouch Filler & Capper RS-4's technical specifications:

Standard technical data: Spouted Pouch Filler & Capper RS-4
No of fillers: 2 - 4
Machine height: 72”
Machine width: 180”
Machine length: 120”
Electronic Control: Omron PLC (Allen Bradley optional)
Electrical power supply: 230-volt, single phase, 60 Hz, 60 Amps
Human machine interface (HMI): 10" Color Touch Screen
Compressed Air pressure: 90 psi
Power consumption: 12 KW
Fill Range: 20 ml to 2000 ml
Pouch Width Range: 3.15 Inches (80mm) - 6.5 Inches (165mm)
Pouch Length Range: 5.12 Inches (130mm) – 10 Inches (254mm)

check weigher (2)

Check Weighers

outfeed conveyor (1)

Infeed / Outfeed Conveyors

PLATFORM MEZZANINE

Mezzanine / Platforms

MULTILANE PISTON FILLER

Multilane Piston Filler

in line printer (2)

Printers

transfer pump

Product Transfer Pumps

Bag Styles

Bag style possibilities with this machine. Click on a desired bag style to learn more.

The Spouted Pouch Filler & Capper RS-4 boasts a range of features designed for efficiency, ease of use, and reliable performance:

•Up to 20 cycles/minute/filling head, total of 4 fillers.
• Possible speeds of up to 80 pouches/minute
• Easy tooling changeover for various sizes of pouches
• Easy pouch magazine load on an indexing conveyor
• Heavy-duty rotary indexer for precise placement of pouches on every cycle
• Automatic pick and placement of pouches in the rotary table
• Automatic discard of empty pouch magazine
Set of 4 ink jet print heads for ‘best before’ date printing
• Set of 4 independent capping heads with torque out capability
• Stainless Steel Eject Chutes for easy pouch collection
• Stainless Steel overall construction with continuous weld
• 10” enclosed HMI with easy menu interface for various operations
• (Omron / Allen Bradley) Motion Controller PLC for synchronous and smooth motion
• Click-to-order non-proprietary parts
• Set of 4 filling piston pumps with easy volume adjustments
• Servo-controlled filling station built with single axis robotics
• Pouch detection ‘No Pouch - No Fill’ capability

 

Enhance the functionality of your Spouted Pouch Filler & Capper RS-4 with these optional features:

  • Take away conveyor
  • Free flowing piston fillers​
  • Viscous Piston filler​
  • Gas flush

Ensure seamless integration into your production line with the Spouted Pouch Filler & Capper RS-4's technical specifications:

Standard technical data: Spouted Pouch Filler & Capper RS-4
No of fillers: 2 - 4
Machine height: 72”
Machine width: 180”
Machine length: 120”
Electronic Control: Omron PLC (Allen Bradley optional)
Electrical power supply: 230-volt, single phase, 60 Hz, 60 Amps
Human machine interface (HMI): 10" Color Touch Screen
Compressed Air pressure: 90 psi
Power consumption: 12 KW
Fill Range: 20 ml to 2000 ml
Pouch Width Range: 3.15 Inches (80mm) - 6.5 Inches (165mm)
Pouch Length Range: 5.12 Inches (130mm) – 10 Inches (254mm)

check weigher (2)

Check Weighers

outfeed conveyor (1)

Infeed / Outfeed Conveyors

PLATFORM MEZZANINE

Mezzanine / Platforms

MULTILANE PISTON FILLER

Multilane Piston Filler

in line printer (2)

Printers

transfer pump

Product Transfer Pumps

We’ve been working with Al Aman and his team at Unified Flex for approximately 5 years. Unified Flex worked on all aspects of our needs to make our process better. They were willing to do what we needed to get done and delivered exactly what we wanted. Not only did Unified Flex provide us with the most economical options, they also provided an exceptional service level that we couldn’t have asked for any better. The best part was, that we got the best bang-for-our-buck. We know we could have spent many times more than what we did.

Gaylan Little, Manager

Sqwincher Corporation

From Farm to Table has an excellent partner-relationship with Unified Flex. We bought our bagging system 10 years ago and have enjoyed working with their team ever since. With the addition of flexible packaging products, Unified Flex has really helped us improve the shelf impact of our packaging. The consistency and quality of their flexible packaging products have been excellent. Unified Flex truly offers complete solutions for flexible packaging design, materials, equipment and technical support. We are more than satisfied with our on-going partnership with Unified Flex and will continue to use them for our packaging needs.

Becky Smollett

From Farm to Table

Our application was unique and challenging because it required equipment that could produce a special shaped pouch. Filling the pouches also produced challenges because of the viscosity of our product. In June 2016 Unified Flex provided us with a customized turnkey system and high-quality packaging film that fit our application perfectly. They also provided us with training and technical support to overcome each challenge that surfaced. We are impressed with the high-quality packaging film and the exceptional printing quality for our pouches that Unified Flex supply us. All-in-all a total solution that assists us in bringing a unique single serving size product to the market.

Peter Ferreira

Nuts N More

I count it a privilege to be working with Unified Flex on this project. Gleanings needs you! I need a partner who understands packaging machinery and can work with me by putting our combined knowledge together and come up with the best machine for Gleanings.

Al Gove

Gleanings for the Hungry

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