The sodium bicarbonate market is moving fast, and flexible packaging is taking the lead. Brands making the switch from rigid tubs to pillow bags aren’t just keeping up, they’re getting ahead. Why? Today’s buyers want reliable quality, lower freight costs, and packaging that works across industries. Pillow bags deliver on all fronts.Â
From high-volume industrial bulk bags to retail-ready pillow bags, flexible formats keep your product protected, your operations lean, and your shipping costs low. Whether you’re scaling an existing line or building from the ground up, our sodium bicarbonate packaging machines make it easy to leave old systems behind and move to something faster, cleaner, and built for the future.Â
Sodium bicarbonate producers need reliable, flexible solutions that address moisture sensitivity, streamline production, and meet modern quality standards. Our machines deliver exactly that: scalable, efficient packaging that protects product integrity and supports long-term growth.
Each pillow bag is formed, filled, and sealed with precision, protecting product integrity and delivering a consistent, professional look. Our packaging systems automate the entire process, reducing manual labor while ensuring accurate fills and moisture-resistant seals.Â
These pillow bags can then be:Â
With adjustable bag sizes and a variety of film options, this packaging approach gives you a flexible, scalable way to meet customer demand while improving production efficiency and lowering packaging costs.Â
| FEATURE | PILLOW BAGS (GEL PACKS) | RIGID CONTAINERS | BULK PACKAGING |
|---|---|---|---|
| PORTABILITY |  Lightweight and easy to handle |  Bulky and heavier to move | Not portable |
| STORAGE & SHIPPING | Compact, stackable, and pallet-efficient | Takes up more volume | Bulky and less space-efficient |
| PORTION CONTROL | Precise, consistent fill volumes | Inconsistent without re-measuring | Requires manual scooping |
| PACKAGING WASTE | Low film use, reduced overfill and scrap | Higher material use and disposal waste | Risk of spillage and product loss |
| SCALABILITY | Easily scaled from retail to industrial formats | Scaling often requires larger equipment | Scalable depending on storage infrastructure |
| MOISTURE PROTECTION | Airtight seals help prevent caking and spoilage | Prone to lid leaks or air entry | Often needs a liner; sealing varies |
The VFFS Vertobagger Hornet XL is our flagship sodium bicarbonate packaging machine, delivering dependable automation for both growing businesses and high-volume production. Compact in design yet robust in performance, it forms, fills, and seals moisture-resistant pillow bags at up to 50 bags per minute, ideal for a scalable and streamlined operation.
Versatile Format CapabilityÂ
Handles different bag styles, including pillow, side gusset, and euro hole options, up to 18″ wide and 30″ long.Â
Precision EngineeringÂ
Built with servo-driven pulling belts, photo mark registration, and encoder-controlled bag length for tight film control and consistent presentation.Â
Smart Operator InterfaceÂ
10″ color touchscreen with Omron PLC for easy settings recall, diagnostics, and minimal training time.Â
North American AssemblyÂ
Manufactured in Canada using robust, off-the-shelf components, ensuring easy part replacement and dependable uptime.Â
Eco-conscious buyers, from food and pharma brands to industrial partners, are raising the bar. Our sodium bicarbonate packaging systems are engineered to help you meet those expectations with smart, efficient equipment that reduces waste without compromising product quality or throughput.Â
Our Sustainable AdvantageÂ
Efficient Format Flexibility
Supports compact pillow and gusseted bags that reduce secondary packaging and improve pallet efficiency.Â
Energy-Efficient Performance
Servo-driven systems consume less power than traditional packaging setups, helping reduce your energy footprint.Â
Material Reduction at Every Stage
Consistent film handling and smooth changeovers minimize packaging waste throughout the production cycle.Â
Extended Machine Life
Durable stainless-steel construction and easy-to-replace wear parts reduce the need for full rebuilds or early equipment turnover.Â
Compatible with Eco-Focused Films (on select setups)
Supports recyclable and sustainable film options depending on your application and regulatory needs.Â
Our packaging machines are designed for easy upkeep with routine cleaning and lubrication. With proper care, they are built to perform reliably over time. Â
We provide financing exclusively through Ascentium Capital, with flexible terms and quick approvals. For details on how to secure financing with no upfront costs, click here to learn more.
Our vertical form-fill-seal (VFFS) machines are designed to produce different bag types, including pillow bags and side-gusset bags. These flexible packaging styles are ideal for both bulk industrial use and shelf-ready retail packaging.Â
Sodium bicarbonate is highly moisture-sensitive. Our packaging systems form airtight pillow bag seals using servo-driven jaws and precise temperature control. Optional features like nitrogen flushing and moisture-barrier films offer enhanced protection.
Absolutely. Our systems support fast, tool-free format changeovers, allowing seamless transitions between small retail sizes and large industrial bags. This flexibility makes them ideal for operations with variable production demands.
Our sodium bicarbonate packaging machines are assembled in Canada using 100% U.S.-sourced, off-the-shelf components. This North American manufacturing approach ensures high build quality, reliable performance, and fast access to replacement parts, helping you minimize downtime and maintain production efficiency.
465 Griffin Way, Woodstock, ON, N4T 0N2
At Unified Flex we provide end-to-end expertise for converting a packaging challenge into reality. Guiding our customers each step of the way from conception of an idea to help providing a successful bagging solution including packaging design, packaging equipment, packaging materials, and technical support. Contact us for your next packaging challenge.
Al Aman, VP Business Development
