Popsicle Packaging Machines
Popsicle Packaging Machines
Achieve Consistent Package Quality and Reduced Downtime
Popsicle Packaging Machines from Unified Flex are an increasingly popular piece of machinery in the industry today.
These advanced machines can produce 4-sided and 3-sided seal long sachet packages. They produce popsicle packaging with a maximum bag width of up to 4 inches and a maximum web width of up to 16 inches for popsicles or freeze pops. These machines operate at an impressive rate of 200 sachets per minute, depending on factors such as the number of lanes, filling time, viscosity, and sachet length. Investing in these machines will improve productivity, package quality, and reduce downtime.
They’re a great option for the expanding beverage industry and those looking to provide an on-the-go frozen treat to consumers.
Cycles Per Minute Max.
Sachets Per Min Max.
Max. Bag Width
Max. No of Lanes
4 lane Popsicle Sachet Bagger
minute max.
bag width
bag length
Frequently Asked Questions
How are Popsicles packed?
Liquid-filled popsicles, commonly known as freeze pops, ice pops, or freezies, are packed using automated vertical form-fill-seal (VFFS) machines. These machines ensure hygienic, efficient, and high-speed packaging, keeping the product fresh and safe for consumers.
Packing Process for Liquid-Filled Popsicles:
Liquid Filling: The flavored liquid mixture is precisely dispensed into flexible plastic sachets through piston, auger, or volumetric filling systems.
Sealing: The servo-driven sealing system ensures consistent package quality and leak-proof sealing while the product remains in its unfrozen state.
Batch Coding & Labeling: Optional inline thermal printers allow for lot codes, expiration dates, and branding information to be printed on each package.
Freezing & Storage: Once sealed, the sachets are stored and frozen before distribution to retailers.
Unified Flex specializes in high-performance liquid popsicle packaging machines, including the MSB-406 Multilane Popsicle Sachet Bagger, designed for efficient, accurate, and high-speed production.
Looking for the best liquid-filled popsicle packaging solution? Contact Unified Flex today!
What types of frozen treats can popsicle packaging machines pack?
Unified Flex specializes in packaging liquid-filled frozen treats, ensuring hygienic, efficient, and high-speed production. Our machines are designed for precise filling and secure sealing of various frozen products, including:
1. Freeze Pops & Ice Pops
- Liquid-filled freeze pops (also known as ice pops or freezies) are sealed while in liquid form and then frozen.
- The form-fill-seal (FFS) process ensures accurate filling and leak-proof sealing before freezing.
2. Tube & Stick Frozen Beverages
- Machines package juice-based frozen treats into tube-style pouches, which are frozen before distribution.
- Perfect for sports drinks, electrolyte ice, and flavored water pops.
3. Yogurt & Dairy-Based Freeze Pops
- Designed for yogurt-based frozen treats, which are filled and sealed in liquid form before freezing.
- Suitable for kefir pops, smoothie pops, and dairy-based ice treats.
Unified Flex offers liquid popsicle packaging machines optimized for hygienic, precise, and high-speed operations, ensuring perfectly sealed frozen treats for retail and wholesale distribution.
Need a tailored frozen treat packaging solution? Contact Unified Flex today!
What materials (plastic, foil, eco-friendly) can be used for popsicle packaging?
Popsicle packaging requires flexible, durable, and food-safe materials to maintain freshness, prevent leaks, and withstand freezing temperatures. The most common materials used for liquid-filled freeze-pop packaging include:
1. Plastic Film Packaging (Most Common)
- Polyethylene (PE) & Polypropylene (PP): Widely used for freeze pops and ice pops due to their flexibility, heat-seal compatibility, and food-grade safety.
- Multi-layer Plastic Films: Provide extra strength, puncture resistance, and barrier protection to prevent leaks.
2. Foil & Laminated Packaging
- Plastic-Aluminum Laminates: Offer higher protection against moisture and oxygen, extending shelf life.
- Metalized Films: Used for specialty frozen products requiring moisture and oxygen barrier protection.
3. Eco-Friendly & Sustainable Packaging
- Recycled Polyethylene Films (rPE): Made from post-consumer recycled plastic, reducing plastic waste while maintaining durability and seal strength.
Unified Flex’s popsicle packaging machines are designed to handle a variety of flexible packaging materials, ensuring efficient sealing, durability, and food safety. Whether you need traditional plastic films or sustainable options, we provide customized solutions to meet your packaging goals.
Looking for the right popsicle packaging material? Contact Unified Flex today!
Can Popsicle Packaging machines handle custom packaging designs, such as branded wrappers?
Yes! Popsicle packaging machines can accommodate custom packaging designs, including branded wrappers, printed films, and unique packaging styles. These machines support various customization options to enhance brand visibility and product appeal.
1. Pre-Printed Flexible Films
- Machines can use pre-printed, heat-sealable plastic or laminated films featuring full-color branding, logos, and product details.
- Supports high-resolution graphics and vibrant colors for eye-catching designs.
2. Digital & Rotogravure Printing Compatibility
- Works with rotogravure, flexographic, and digital printing techniques, enabling detailed, high-quality branding for both high-volume and short-run packaging.
- Allows for custom designs for seasonal, promotional, or limited-edition packaging.
3. Custom Wrappers & Specialty Packaging
- Supports clear, opaque, and metallic-finish wrappers, including select eco-friendly and biodegradable film options compatible with sealing requirements.
- Offers flexibility in material selection to align with sustainability initiatives and premium packaging needs.
4. Lot Coding & Date Printing
- Integrated thermal and inkjet printers ensure precise lot coding, expiration dates, and batch number printing for regulatory compliance.
- Customizable placement for barcodes, QR codes, and traceability markings.
Get Custom Popsicle Packaging with Unified Flex
Unified Flex’s popsicle packaging machines are designed to handle custom-printed films and branded wrappers, ensuring high-quality, professional packaging that aligns with your brand identity.
Looking for a popsicle packaging solution with custom branding? Contact Unified Flex today!
Can popsicle packaging machines include tamper-proof seals and tear notches for safety and convenience?
Yes! Popsicle packaging machines can be equipped with tamper-proof seals and tear notches to enhance product safety and consumer convenience. These features ensure secure packaging while making it easy for customers to open and enjoy their treats.
1. Tamper-Proof Seals for Safety
- Heat Sealing: Creates an airtight, leak-proof seal that prevents contamination and maintains freshness.
- Perforated Seals: Adds visible tamper evidence, ensuring consumers that the product is fresh and untouched.
- No-Bag, No-Fill Technology: Ensures only properly sealed pouches are filled, preventing spills and packaging errors.
2. Tear Notches for Easy Opening
- Pre-Cut Tear Notches: Allows for effortless opening without scissors.
- Directional Tear Features: Ensures clean and consistent tearing along a designated path.
- Resealable Zippers (Optional): Common for multi-serve frozen treats, though less typical for single-use popsicle packaging.
Unified Flex offers popsicle packaging machines with built-in tamper-proof sealing and tear-notch features, ensuring safe, user-friendly, and efficient packaging for liquid-filled freeze pops.
Need a secure and convenient popsicle packaging solution? Contact Unified Flex today!
How do popsicle packaging machines ensure airtight sealing for optimal freshness?
Airtight sealing is a critical factor in popsicle packaging, helping maintain product freshness, prevent leaks, protect against freezer burn, and ensure food safety. The sealing process relies on precise heat application, controlled pressure, and high-quality packaging materials to create strong, leak-proof seals that keep products secure. Popsicle packaging machines use digital controls, pneumatic vertical sealing jaws, and servo-driven horizontal sealing jaws to guarantee consistent, high-speed, and reliable performance.
Sealing Technology in Unified Flex Machines
Unified Flex’s Popsicle Sachet Bagger MSB-406 Multilane is designed with advanced sealing technology to provide airtight, durable, and efficient packaging solutions. This machine ensures leak-proof sealing and maintains product integrity through the following features:
1. Heat Sealing with Pneumatic & Servo Control
- Servo-driven horizontal and pneumatic vertical sealing jaws apply precise heat and pressure to create strong, airtight seals.
- Intermittent motion film pull ensures consistent sealing while preventing material wrinkles.
2. Consistent Seal Quality with Digital Control
- Omron Sysmac digital controllers synchronize the form, fill, and seal process, ensuring uniform, high-speed results.
- Temperature control systems maintain consistent heat application, ensuring airtight sealing without overheating or burning the packaging.
- Pneumatic vertical sealing jaws provide even pressure distribution across the seal area.
3. Durable and Hygienic Packaging Materials
- Compatible with various flexible packaging films, including polyethylene (PE) and laminated barrier films, which help maintain product integrity.
- Corrosion-resistant stainless-steel components ensure the sealing process meets food safety standards.
4. High-Speed and Reliable Sealing Performance
- Supports up to 4-lane configurations, producing up to 200 sachets per minute, depending on pouch size and film properties.
- Automatic film unwind systems and spring-loaded rotary slitting blades help maintain continuous, precise sealing.
Unified Flex provides high-speed popsicle packaging solutions, including the MSB-406 Multilane Popsicle Sachet Bagger, designed to deliver airtight, durable, and leak-proof sealing, ensuring maximum freshness and product integrity.
Looking for a reliable popsicle packaging solution? Contact Unified Flex today!
We’ve been working with Al Aman and his team at Unified Flex for approximately 5 years. Unified Flex worked on all aspects of our needs to make our process better. They were willing to do what we needed to get done and delivered exactly what we wanted. Not only did Unified Flex provide us with the most economical options, they also provided an exceptional service level that we couldn’t have asked for any better. The best part was, that we got the best bang-for-our-buck. We know we could have spent many times more than what we did.
Gaylan Little, Manager
Sqwincher Corporation
From Farm to Table has an excellent partner-relationship with Unified Flex. We bought our bagging system 10 years ago and have enjoyed working with their team ever since. With the addition of flexible packaging products, Unified Flex has really helped us improve the shelf impact of our packaging. The consistency and quality of their flexible packaging products have been excellent. Unified Flex truly offers complete solutions for flexible packaging design, materials, equipment and technical support. We are more than satisfied with our on-going partnership with Unified Flex and will continue to use them for our packaging needs.
Becky Smollett
From Farm to Table
Our application was unique and challenging because it required equipment that could produce a special shaped pouch. Filling the pouches also produced challenges because of the viscosity of our product. In June 2016 Unified Flex provided us with a customized turnkey system and high-quality packaging film that fit our application perfectly. They also provided us with training and technical support to overcome each challenge that surfaced. We are impressed with the high-quality packaging film and the exceptional printing quality for our pouches that Unified Flex supply us. All-in-all a total solution that assists us in bringing a unique single serving size product to the market.
Peter Ferreira
Nuts N More
I count it a privilege to be working with Unified Flex on this project. Gleanings needs you! I need a partner who understands packaging machinery and can work with me by putting our combined knowledge together and come up with the best machine for Gleanings.