VERTICAL FORM FILL SEAL MACHINES
Packaging Solutions Built Around Your Product
Unified Flex designs packaging solutions around your product’s unique behavior. From free-flowing liquids to granular and sticky powders, each material requires specific handling and sealing conditions. Our systems ensure every package is consistent, dependable, and ready for the market.
Our vertical form fill seal (VFFS) machines are engineered to fit your product, your plant, and your process. Every design reflects our principles of being simple, reliable, and robust, because packaging should never be the bottleneck in your operation.
Proven Across Diverse Product Behaviors
Every product brings unique packaging challenges, shaped by flow, viscosity, or particle structure. Unified Flex has delivered solutions across 20+ industries, from food, beverage, and nutraceuticals to pharmaceuticals, pet food, personal care, and industrial applications. This breadth of experience means we’ve solved challenges like yours before, and we know how to engineer packaging systems that deliver consistent, efficient, and reliable performance.
Applications That Speak for Themselves
Viscous or Semi-Viscous Liquids
Perfectly packed popsicles, a testament to our turnkey packaging expertise for viscous products.
Consistent gel filling and robust sealing — showcasing our VFFS expertise in handling high-viscosity products with precision and reliability.
Granular & Powder Products
Accurately filled and reliably sealed , a demonstration of our servo-driven pouch packaging machine for granular and powder products.
Accurate dosing and precise sealing — delivering clean, consistent stick packs
Solids
Consistent pillow bag formation and strong sealing — showcasing our expertise in packaging solid products with precision and reliability.
Stainless steel washdown design with servo-driven control — engineered for hygienic operation and consistent bagging performance in solid product applications.
Our capabilities extend well beyond this list, ensuring we can tailor solutions to your product.
Packaging Challenges We Solve
Every manufacturer faces recurring hurdles that drain time, waste product, and erode confidence. We address these challenges head-on, turning them into dependable outcomes
- Frequent changeovers — switching SKUs or bag sizes without losing hours of production
- Training new operators — intuitive controls and simple setups that shorten the learning curve
- Downtime risk — keeping uptime high with precise, durable parts that minimize rework
- Seal integrity — consistent, high-quality seals that prevent leaks, recalls, and unhappy customers
- Film tracking issues — reliable film handling for clean, straight packages every run
- Hygiene requirements — washdown-friendly stainless steel designs that reduce contamination risk
- Maintenance complexity — built-in diagnostics and robust frames for faster troubleshooting and less upkeep
Our role is simple: remove these frustrations so your operation runs smoothly, safely, and profitably.
Packaging Challenges We Solve
Every feature on a Unified Flex machine exists to remove complexity and build confidence in your packaging line.
Machine Features
What it Means For You
Quick changeover tooling
Switch between SKUs or bag sizes in minutes — save hours of downtime and keep production moving.
Precision-engineered sealing jaws
Strong, consistent seals on every package — fewer rejects, fewer recalls, and full regulatory
Accurate film unwind & tracking
Clean, straight packages with minimal waste — no crooked seals, no film loss, no costly
Precisely manufactured forming collars & tubes
Packages that look sharp and uniform — the kind of shelf-ready finish your brand can rely
Interactive touchscreen with recipe storage
Fast, simple changeovers — operators can pull up settings instantly, reducing training time
Washdown-ready stainless-steel frames
360° access for quick cleaning — maintain hygiene standards and maximize uptime. *applied to washdown machines only
Built-in diagnostics & easy service access
Troubleshoot quickly without relying on external technicians — less maintenance cost,
Scalable machine platforms
Invest once, expand capacity as your business grows — future-proof your packaging line.
Our Process:
Structured, Transparent, Reliable
When you work with Unified Flex, you get more than a machine. You get a process that minimizes risk:
- Understand your product & goals
- Engineer the right design for your plant requirements
- Test every system in-house before shipment
- Factory Acceptance Test (FAT) with your team
- Install, train, and support with North American service & parts erican service & parts
Why Manufacturers Choose Unified Flex
- North American-built machines - Fast access to parts and support.
- Process-driven engineering - Consistency, not improvisation.
- Proven experience across industries - Food, pharma, medical, industrial.
- Focused on reliability - No lofty promises, just dependable results.
- Partnership approach - We align with your long-term goals
VFFS Intermittent Motion Machine - Premium
VFFS Vertobagger Hornet XL
The Hornet XL is a vertical form fill seal machine (VFFS) that excels at bulk bag packaging. This machine is the ideal packaging solution for larger bags, ensuring that seal integrity is never compromised. Bulk auto feeding, weighing, bagging, and sealing have never been easier.
50
bags per
minute max.
minute max.
18"
maximum
bag width
bag width
30"
maximum
bag length
bag length
VFFS Vertobagger Hornet
Technology you can trust. VFFS packaging machine with a clean and simple design, ease of use, ease of maintenance, and smooth operation are the main features of the machine. This versatile machine is your best solution to meet your Vertical Form Fill Seal Production goals.
80
bags per
minute max.
minute max.
13"
maximum
bag width
bag width
20"
maximum
bag length
bag length
VFFS Vertobagger Hornet Washdown
Built entirely with #304 Stainless Steel, this vertical form fill seal machine (VFFS) will comply with most cleaning and sanitizing agents. It has a superior hygienic design & rugged construction. Save time on cleaning & changeover with a direct washdown system.
60
bags per
minute max.
minute max.
13"
maximum
bag width
bag width
20"
maximum
bag length
bag length
VFFS Intermittent Motion Machine - Economy
Auto Pouch Bagger AP-140
The AP-140 is designed to be a modular & flexible automatic vertical form fill seal machine (VFFS) with a clean and simple design. Auto Pouch Bagger AP-140 is the only VFFS packaging machine in the market that can pack 4 different styles of bags with a simple tooling changeover.
40
bags per
minute max.
minute max.
4.5"
maximum
bag width
bag width
7.5"
maximum
bag length
bag length
VFFS Vertobagger Maverick
The VFFS Vertobagger Maverick is a versatile packaging machine designed for ultimate flexibility. Perfect for packaging powders, solids, liquids, and more, it handles four bag styles with ease. Streamline your production with its simple, user-friendly operation.
80
bags per
minute max.
minute max.
10"
maximum
bag width
bag width
12"
maximum
bag length
bag length
Auto Pouch Bagger AP-180
The AP-180 is designed to be a modular & flexible automatic VFFS machine with a clean & simple design. AP-180 is the only machine in the market that can pack 4 different styles of bags up to 8.5 inches wide with a simple tooling changeover.
40
bags per
minute max.
minute max.
8.5"
maximum
sachet width
sachet width
11.5"
maximum
sachet length
sachet length
VFFS Vertobagger Falcon
The VFFS packaging machine features a clean and simple design, ease of use, ease of maintenance, and smooth operation. You can expect impressive volumes from this vertical form fill seal (VFFS) machine, all while maintaining a small footprint.
100
bags per
minute max.
minute max.
13"
maximum
bag width
bag width
20"
maximum
bag length
bag length
Stick Pack Machines
Auto Pouch Bagger AP-140 Stick Pack
The AP-140 Stick Pack is a modular vertical form fill seal (VFFS) machine designed for stick pack packaging. Its simple design ensures easy operation and maintenance. With precise engineering, it delivers reliable and efficient packaging performance.
40
stick packs per
minute max.
minute max.
1.5"
maximum
stick pack width
stick pack width
7.5"
maximum
stick pack length
stick pack length
Multilane Stick Pack – MSP 300mm
This vertical form fill seal machine (VFFS) is ideal for low to medium production volumes, up to 6 lanes of stick packs can be packed simultaneously on this machine. Ideal for packing granular products like salt, sugar, and suitable for food, hotel, and catering industries.
300
stick packs per
minute max.
minute max.
1.5"
maximum
stick pack width
stick pack width
8"
maximum
stick pack length
stick pack length
Multilane Stick Pack – MSP 440mm
A large volume with a small footprint is what you can expect from this VFFS machine. Operating at 50 cycles per minute on a 9-lane setup, it is capable of producing up to 400 stick packs per minute and can pack powders, granulates, or liquids in high-quality sealed stick packs.
400
stick packs per
minute max.
minute max.
1.5"
maximum
stick pack width
stick pack width
8"
maximum
stick pack length
stick pack length
Multilane Stick Pack – MSP 800mm
A large volume with a small footprint is what you can expect from this vertical form fill seal (VFFS) machine. Operating at 50 cycles per minute on a 16-lane setup, it can produce up to 800 stick packs per minute and pack powders, granulates, or liquids in high-quality sealed stick packs
800
stick packs per
minute max.
minute max.
1.5"
maximum
stick pack width
stick pack width
8"
maximum
stick pack length
stick pack length
Sachet Machines
Auto Pouch Bagger AP-140 Sachet
The AP-140 Sachet is a modular and flexible vertical form fill seal (VFFS) machine with a sleek, user-friendly design. It’s ideal for packaging a wide range of products, offering smooth operation and easy maintenance. Built with precision, the AP-140 delivers reliable sachet packaging for diverse applications.
40
bags per
minute max.
minute max.
4.5"
maximum
sachet width
sachet width
7.5"
maximum
sachet length
sachet length
Auto Pouch Bagger AP-180 Sachet
The AP-180 Sachet is a modular and flexible vertical form fill seal (VFFS) machine with a streamlined, easy-to-use design. It’s built for packaging a wide variety of products with smooth operation and minimal maintenance. The AP-180 stands out for its robust construction, making it a strong contender.
40
bags per
minute max.
minute max.
8.5"
maximum
sachet width
sachet width
11.5"
maximum
sachet length
sachet length
Multilane Sachet Bagger – MSB 406mm
This vertical form fill seal (VFFS) machine offers multi-lane packaging for various products. Whether liquids, powders, or granules, this sachet packaging machine is ideal for low to medium production runs. It can produce up to 500 sachets/min on a 10-lane setup.
500
sachets per
minute max.
minute max.
4"
maximum
sachet width
sachet width
12"
maximum
sachet length
sachet length
Multilane Sachet Bagger – MSB 508mm
A rugged sachet packaging machine built to last and enhance your output. Whether liquids, powders, or granules, this sachet packaging machine can handle it all. Ideal for medium production runs, this sachet bagger can produce up to 600 sachets per minute on a 12-lane setup.
600
sachets per
minute max.
minute max.
5"
maximum
sachet width
sachet width
12"
maximum
sachet length
sachet length
Multilane Sachet Bagger – MSB 813mm
This high output, vertical form fill (VFFS) sachet packaging machine is a perfect fit for bulk sachet packaging runs due to its small footprint. Operating at 50 cycles per minute on a 20-lane setup, it can produce up to 1000 sachets/min without sacrificing seal quality.
1000
sachets per
minute max.
minute max.
8”
maximum
sachet width
sachet width
12”
maximum
sachet length
sachet length
VFFS Continuous Motion Machines
VFFS Vertobagger 2.0
Vertical form fill seal (VFFS) machines built for 24/7 production, this automatic bagger offers unparalleled productivity gains. It ranks as the most advanced, energy-efficient bagging machine in the industry. Package liquids or solids both food & non-food with speed and precision.
150
bags per
minute max.
minute max.
13"
maximum
bag width
bag width
15"
maximum
bag length
bag length
VFFS Vertobagger 2.0 Ultrasonic
This VFFS machine uses vibrations instead of heat sealers to bind the film together. High-speed vertical and horizontal seals are achieved with an ultrasonic sealing apparatus. This technology can seal through food products, effectively eliminating contamination in the sealing area.
150
bags per
minute max.
minute max.
13"
maximum
bag width
bag width
15"
maximum
bag length
bag length
Machine Knowledge Hub
VFFS in Industry
